Any plastic products to order. Turnkey development of plastic products

Nowadays, plastic products have become popular. They are convenient and practical to use. Plastic molding at home is a good idea for starting your own business or just for free time. Well-made items are elegant and interesting to look at and are easy to keep in order.

In addition, they have the necessary strength. To set up production of this kind on private property, you need to learn a couple of simple rules.

Preparation of material

First of all, you need to find plastic scrap to make a future product. This is not a problem, since in the modern world there is a huge amount of broken things, bottles and other scrap plastic.

However, it is necessary to take into account the fact that each type of plastic has its own melting temperature.

That is why one type of scrap is needed to cast a particular product. Mixing several varieties of plastic products, even when studying its melting point, at low tide often provokes the appearance of bubbles in the product.

The best option in this case is to buy liquid plastic in a store or replace it with dioxide resin, this will allow you to get a high-quality product that will last a long time. You will also need a number of additional aids:

• melting container;
• silicone;
• lithol.

Plastic fumes are poisonous and highly toxic. Care must be taken when making products at home.

Form

To prepare a product at home, first of all, you need to build a model. First of all, you should decide on the material for making the mold. The following materials are suitable for this:

• tree;
• plasticine;
• gypsum and others.

Then you should go through the production of casting matrices, which will be directly used for casting. The mold must be coated with lithol or any other lubricant.

If the choice fell on, then it is necessary to take into account that this substance works with a coefficient of more than 200%. It is also necessary to pay attention to its viscosity; the lower it is, the more accurate the mold will be.

Silicone mold

Filling the part

Do-it-yourself plastic molding directly depends on the material that the craftsmen chose to make the future structure.

Resins are well suited for cooking, but they have different degrees of viscosity, so they will last for different times. All parameters should be studied in the instructions upon purchase.

There are recipes for preparing pasta at home; they require the master to be meticulous and meticulous when forming the composition of the raw materials. To make the material, mix 5 parts of fine sawdust with 2 parts of talc. Pour in the mixture (its consistency must correspond to the state of sour cream).

Everything is thoroughly mixed to obtain a dough of the same consistency.

There is another tricky move: you should add 0.5 parts of aluminum alum, it will prevent the appearance of mold on the dough, and the plasticity will increase several times.

The process of making your own casting dough is labor-intensive and requires excellent knowledge on the topic. That is why many novice pourers give their preference to ready-made mixtures.

Plastic molding at home

Progress

Casting occurs in several stages:

• It is necessary to take the mold and clean it thoroughly. After preliminary preparation, it must be completely cleaned and dried. All remaining material after preparatory activities must be removed.
• If you need to give the future product a tint, you need to add a couple of drops of paint to the casting composition. Water-based paints are not suitable for this.
• Preparatory degassing of the mixture is not required. The thing is that at home the duration of operation is short. And to remove excess air bubbles from small products, you will have to apply force and remove them yourself.
• Gently mix the pouring compound and fill the template mold.
• Everything is poured slowly in a small stream.
• The mixture is poured until the volume is completely filled, touching a small portion of the casting channel. The fact is that after degassing, the volume of material will decrease and become necessary for casting.
• The final stage is cooling the future structure.

The plastic is poured into the mold and then allowed to cool gradually.

To obtain a high-quality product, the template must be cooled gradually.

Business ideas

If a small manufacturer decides to enter a large-scale production, it is worth thinking about starting your own business.

Having tried your hand at home, you should draw up, register as an individual entrepreneur and begin making your dreams come true.

But the purchase will not bypass the entrepreneur. And it’s hard to cast molds to produce a lot of products with your own hands. It is necessary to prepare the first products and sell them, and with the funds received, buy a certain machine for plastic injection, a press.

How can you make the plastic injection molding process profitable in your region? Seven simple casting rules will allow you to prepare a high-quality product that will be interesting to look at and also pleasing to the eye. And over time, entrepreneurs will be able to ask themselves about expanding their skills and setting up a personal business.

Video: Plastic molding at home

Manufacturing plastic parts to order allows the customer to obtain products of a certain shape in any quantity at an affordable cost. For each order, molds are developed using special technology, which reduces the cost of products and makes them competitive in the market.

Production stages

Here are the stages of manufacturing plastic products:

The production facilities of the Plastics Factory company allow casting of products of any shape and batch. For production, molds of our own design or those provided by the customer can be used. The raw materials used are our own or supplied.

During the production process, the extruder hopper is filled with granules of polyethylene, propylene or other thermoplastic, which are melted to the technical melting point and fed under pressure into the mold. High pressure makes it possible to produce products of increased strength and complex shapes. After removal from the mold, the plastic blank undergoes additional processing to eliminate minor defects and quality control. In high pressure casting, the product is ready to be shipped to the customer after removal from the mold.

The advantage of the company "Plastic Plant"

The advantages of the company “Plastic Plant”, which has been operating on the market since 1997, are obvious, because it:

The company works with various thermoplastics, in particular granulated polystyrene, polypropylene, polycarbonate and other thermoplastics are used.

From the moment the contract is concluded to the shipment of a batch of plastic products, a minimum of time passes, the cost of casting does not exceed the market average, and there are no questions about the quality of the products.

You can also send us an email
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For the production of more than 30% of all products made from polymers, such a common method as plastic injection molding is used. It allows you to obtain a very wide range of products that find their application in a wide variety of fields.

Plastic injection molding refers to the process of injecting a polymer alloy into a special mold. After this, the workpiece is cooled. Special powders with thermosetting properties, as well as thermoplastic granules, are used as raw materials for such production. Moreover, the first type of material can be used only once - irreversible changes occur in it during the casting process. The second one is quite suitable for further processing, which makes it possible to reduce the cost of products made from such “used” plastic.

Modern high-quality equipment makes it possible to make the casting process fully automated, but do not forget that the technology itself is quite complex and requires constant monitoring at each stage of production. In addition, devices that carry out injection molding of plastics are characterized by a fairly high cost, and also require sufficient qualifications of the craftsmen working with them.

Due to the above reasons, plastic molding is usually carried out on a production scale, since if there are only small volumes of orders, the purchase of such devices simply will not pay off. However, sometimes businesses need plastic parts or other custom products. In this case, our company will come to the rescue, because we perform plastic injection molding to order, and we do it as quickly and efficiently as possible. We will produce the required batch of products for you, while ensuring that all the subtleties of the casting process will be observed.

A novice “foundry worker” should not do this, since each type of plastic has only its own properties, so it would have to be melted at different temperatures. In addition, in production, parts are usually cast in special installations where high pressure is maintained.

Even if you manage to select pieces of plastic of the same type and crush them, bubbles will form when melted. So it’s best to go to a hardware store and buy liquid plastic, from which the parts are no less durable than factory ones. Epoxy resin can also replace plastic. You will also need:
- silicone;
- large capacity;
- .

If you do decide to make something from scrap plastic, do not do it indoors. Plastic fumes are toxic.

Making a form

Make a model of the part you will cast. Coat it with lithol or other lubricant. After that, make the shape. Silicone molds are becoming increasingly popular. This is understandable; working with this material is easy and convenient, but several circumstances must be taken into account. Firstly, there are two types of silicone, pouring and coating. Secondly, each type has its own elongation coefficient and its own viscosity. As for the first parameter, silicone with a coefficient of 200% is suitable for plastic molding.

Pay attention to the viscosity coefficient. The smaller it is, the more accurate the shape will be. This is especially important if you are going to be working with potting silicone. Also take into account the polymerization time. If you have pouring silicone, place the master model in a flask (it can be made of steel or, for example, bronze) and fill it with silicone. Apply the coating material carefully with a brush, taking into account all the unevenness. Let the silicone harden, then remove the master model.

A flask is a metal container. It should be slightly larger than the master model.

We pour the detail

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Russian production of plastic toys

In the 2020 catalog, the list contains 20 Russian factories. The companies produce and sell wholesale. Prices are up to 70% cheaper than imports. Popular brands on the Russian market:

• "Nordplast"
• "Stellar"
• "Novokuznetsk Plastics Plant"
• JSC "Plastmaster"
• "Ogonyok" etc.

Plastic toys are confidently replacing wooden ones. Children are offered sand sets, functional construction sets, models, pyramids, cars, dolls and other game modules and items. Industrial enterprises are expanding their range of products, modernizing equipment, and mastering new technologies and materials.

The production of plastic children's goods uses polypropylene, polyethylene, and polystyrene. Children's collections of educational games made of plastic are constantly updated. The business is profitable - production in the country grows annually by up to 10%. Products are sold wholesale and through online stores and company websites.

Manufacturers invite dealers, wholesale buyers, and suppliers to cooperate. Addresses and telephone numbers are available in the “Contacts” tab. Delivery - Moscow, Moscow region, St. Petersburg, federal regions, CIS. To buy products in bulk, download the price list - contact the manager.